 |
Market
Survey Report
on
Market Opportunities for Fruits and
Vegetables Processing in Ukambani, Eastern Kenya
Project
Supported by
USAID
funds through the FOODNET competitive grants scheme.
By
Frederick
M. Kiilu (Kamumo Products), Lutta Muhammad (Kenya Agricultural
Research Institute) and
Samuel
M. Wambugu (Kenya Industrial Research and Development Institute).
Acknowledgements
We wish to record our debt of gratitude
to the many individuals and institutions that contributed
to successful planning and implementation of this study but
are not mentioned here. At the FOODNET Co-ordinating office,
we wish to thank Dr Shaun Ferris and John Jagwe
for ensuring smooth flow of funds. We specifically mention
the FOODNET Co-ordination Office (located in Kampala, Uganda)
who provided the funds to meet the operational costs of the
study. These funds were drawn from a USAID competitive grant
administered by FOODNET.
Mr
Kyalo Mulinge, Mr Thomas Katua, Mr David Mutinda, Mr Stephen
Kituku, Mr Silas M’Ragwa and Mr Mutuku Nthuli conducted Field
interviews with farmers and traders of fruits and vegetables
as well as intermediate consumers of processed products. Ms
Carol Wafula gave valuable assistance with data management.
To the lady and the gentlemen, our gratitude.
We also wish to thank company officials
who assisted us but remain anonymous. Last, but not least
we thank all respondents who generously spent their time answering
questions they sometimes thought were not important, and for
the lessons learnt from them.
1. Introduction
The agriculture sector plays the leading
role in the economy of Kenya. Agriculture fulfills this role
by providing export earnings, internal self sufficiency in
basic foods, employment supply of raw materials for the processing
industry. Kenyan agricultural production is dominated by cereals,
grain legumes, root crops and several industrial crops. Many
of the horticultural crops have a dual subsistence as well
as cash function. The importance of the horticulture sub-sector
within the Kenyan agriculture sector has been widely acclaimed.
Talking to journalists in Nairobi recently, the chairman of
the Fresh Produce Exporters Association of Kenya said `Horticulture
is the last bastion of growth in an economy which shrunk by
0.4 per cent during the year 2000. It is Kenya's second foreign
exchange earner. In the year 2000, foreign exchange earnings
from horticulture alone totaled KShs 14 bilion accruing from
the sale of 99,000 tons, up from KShs 4 bilion from the sale
of 70,000 tons in 1995 (Akumu 2001).' Ukambani area
(Machakos, Kitui, Makueni and Mwingi Districts) is a major
player in horticulture production for the export as well as
the domestic consumers. Although impressive gains in numbers
of farmers, hectarage, tonnage and value have been achieved,
many factors still constrain exploitation of the development
potential offered by the sub-sector. First, transport and
communication, storage and processing infrastructure is not
well developed in much of the area. Since production and marketing
of fruits and vegetables are chacterised by seasonality, there
are periods of surplus and scarcity during the year and ensuing
wastage and low income. Increased capacity for processing
could ease this constraint by utilizing surplus production
by transforming these into high value shelf stable products.
Following the liberalization of the economy a decade or so
ago, some entrepreneurs have set up small to medium scale
processing concerns. Such businesses need information about
the markets for fresh produce and other raw materials, availability
of skills and intermediate inputs as well as the market for
final products. There is a need for a market study addressing
this need.
2. The Agro-ecological, socio-economic, infrastructure and Institutional
Environment in Ukambani
2.1
Agro-ecological Conditions
Rainfall
patterns in the four Ukambani Districts exhibit distinct bimodal
distributions. The first rains fall between mid-March and
end of May and are locally known as the long rains (LR). The
second rains, the short rains (SR), are received between mid-October
and end of December. Average seasonal rainfall is between
250-400 mm. Inter-seasonal rainfall variation is large with
a coefficient of variation ranging between 45-58 per cent.
Temperature ranges between 17-240c. Evapo-transpiration
rates are high and exceed the amount of rainfall, most of
the year except the month of November. The main Agro-ecological
Zones (AEZ) in the region are: Upper Midland (UM), Lower Highland
(LH), Lower Midland (LM) and Lower Lowlands (IL). The LM zone
is the most predominant. Based on rainfall criteria, the following
main zones can be found: Sub-humid (2) Semi-humid (3), Transitional
(4), Semi-arid (5) and Arid (6). The major soils of the
dryland areas are developed on basement rocks (gneisses),
quartzite and plio-pleistocene bay sediments. The most predominant
soils include alfisols, acrisols, ferralsols, vertisols, and
andasols (FAO classification).
2.2
Farming Systems and socio-economic conditions
The
main food crops are maize, beans and cowpeas. However, the
growing conditions allow a wider range of food crops to be
grown. The main on-farm cash generating activities revolve
around coffee, horticulture, agro-forestry and cross-bred
based dairy farming under the zero and semi-zero grazing systems.
Population density within the region (see Table 1) is high
and thus the average farm size is within the range 1‑7.5
ha. Like in the rest of the country, the majority (about
60%) of the farmers in this region live below the poverty
line and they can’t therefore meaningfully contribute to personal
or national wealth creation. Poverty and low
production risk only permit some of them to use purchased
inputs. Farm operations are generally based on hand labour.
High value horticultural crops such as tomatoes, onions and
Asian vegetables are the main crops and these are raised mainly
in Matuu in Yatta division and Kibwezi. Virtually every smallholding
has at least some horticultural crop. There may be a combination
of tree types on the farm. There are smallholdings where distinct
plots are dedicated to the production of one or more types
of horticultural crops. This may be under rain-fed or irrigation.
There are also medium to large-scale horticulture farms in
the area. The main problems are that the quality is low, production
constraints such as damage by pests and diseases, and lack
of appropriate varieties. These crops exhibit seasonality.
They are bulky and highly perishable. They come onto the market
at short intervals and then the prices fall, then times of
shortage prices increase.
2.3 Infrastructure and Institutional Environment
Machakos
district is served by 1682 km of roads, out of which 75 per
cent are only motorable during the dry season. Makueni district
has 1593 km of roads. Kitui and Mwingi districts have a combined
3373 km of roads (3 per cent are all weather). Telecommunication
services are more developed in the major town centres such
as Machakos and Kitui. Electrical power is supplied to major
town centres by the Kenya Power and Lighting Company (KPLC).
The government, NGOs and community self help groups have sponsored
projects that provide wells, dams and piped water in main
areas of human settlement. However, most of the water development
ventures are for domestic use and not for agricultural production
except in areas where high value crops are raised under irrigation.
The area is served by a number of suppliers of seeds, fertilizers,
pesticides and fungicides nationwide in the major town centres.
A variety of tools and implements can be purchased at these
outlets and maintained and serviced through networks of local
artisans. The Kenya Industrial Estates (KIE), a public corporation
established for the purpose of assisting small‑scale
industry also participates in the production and marketing
of farm implements. Participation by KIE in the farm implements
business is however, not extensive. There is considerable
local market trade in farm produce, clothing, tools and implements.
Loans for agricultural purposes can be obtained from sources
such as the Agricultural Finance Corporation (AFC), the co‑operative
movement and commercial banks. However due to various factors
most small-scale subsistence farmers do not have access to
the credit facilities.
Table 1. Population distribution in
the four Ukambani region districts
|
District
|
Population
|
Density (persons/km2)
|
Persons/household
|
|
Machakos
|
903,321
|
152
|
6.0
|
|
Makueni
|
741,977
|
103
|
6.0
|
|
Kitui & Mwingi
|
760,514
|
72
|
8.0
|
3. Kamumo Products
Registered
under the Business Act (Cap 499 s.14 of the Laws of Kenya)
in 1987, Kamumo Products enterprise is located at Katoloni
Market, about 4 km from the centre of Machakos Town along
Konza Road. It is about 70 Km south east of Nairobi. The
firm's vision is that of food insecurity in the third millenium.
Accordingly, the mission of Kamumo Products is to promote
global food security and good health through processing raw
agricultural produce based on training and sound business
management practices.
The goals behind the establishment
of the enterprise were to:
| |
!
|
Save fruits and vegetables from going to waste
during bumper harvest
|
| |
!
|
Add value to fruits and vegetables and to reduce
post-harvest losses
|
| |
!
|
Help improve and stabilize the prices farmers receive
for their fruits and vegetables
|
| |
!
|
Supply fruits and vegetable products in the dry
weather
|
| |
!
|
Contribute to creation of job opportunities and
socio-economic development within the area.
|
The firm processes mangoes, citrus, papaws
and passion fruits mainly from Machakos, Makueni, Kitui and
Mwingi Districts. The firm is especially keen to buy excess
fruit whenever there is surplus production and process these
into products that can be used when shortages occur. These
are transformed into fruit pulps, juices, jam and sauces.
3.1
Status of the firm
At inception, Kamumo Products employed
one full time person. The number of employees has since risen
to four. All the members of staff receive on-the job training
and work under direct supervision of the proprietor. The enterprise
has also witnessed significant changes in production technology
used. The aluminium utencils which were used in the beginning
have been replaced with those made of stainless steel. Small
scale semi-automatic tools have largely replaced hand tools
based manual procedures. This technical progress has facilitated
improvement in product quality, and, at the same time, reduction
in unit costs.
All these improvements have culminated
into increased productivity as well as product diversification.
Initially, the firm processed horticultural produce into a
single product. The range of products has increased to six.
Total production has increased from 50 kg/litres per week
to 3,500 kg/litres per week. Annual turn-over rose from U$
10,000 to 25,000.
3.2
Marketing
Kamumo
Products sells its finished products to wholesalers, supermarkets,
hotels, cafes, hospitals and schools. The firm also reaches
its market through participation in trade fairs, symposia,
exhibitions, business net-works, some of the firm's products
are on display at a recent International Trade Fair in Nairobi.
3.3
Constraints
Like many Jua Kali enterprises,
Kamumo Products faces a severe capital constraint. Conditions
for accessing credit from either the business community or
commercial banks in the Machakos area can not be met by many
of the small enterprises. Thus the only realistic source of
investible funds is the profits they make and these are, by
any standards, meager. This has seriously impaired the firms
capacity to undertake investment that should facilitate adoption
of efficient technologies.
Availability of raw material for processing
is constrained by a number of factors, among them, competition
from exports, low quality produce from local farmers and the
deplorable state of the transport, storage and communications
infrastructure.
Kamumo Products suffers from adverse effects
arising from lack of fruit processing infrastructure, inaccessibility
to research findings, lack of training opportunities for staff,
inadequate exposure to local as well as international markets
and the impact of unpredictable climatic factors on both quality
and quantity of fresh horticultural produce for processing.
Lack of market research information (international,
regional and local) is a serious constraint. There is a general
lack of regional and international standards and product specifications.
Poor finishing and packaging also pause as serious threats
to the marketing of Kamumo Products.
Figure
1. .Mr Frederick Kiilu, Managing Director of Kamumo Products
describes to H.E. the President some the products of the firm
during a recent trade exhibition in Nairobi.
4.
Objectives
The goal of the study was to identify
market opportunities (and constraints) for the fruit and vegetable
processing industry in Machakos district. Objectives of the
study were to:
1.
Identify
the main players in the production, distribution, processing
and marketing of fruits and vegetables in Ukambani.
2.
Assess the availability of raw
materials (fresh produce), and intermediate inputs (fruit
pulp, and concentrates).
3.
Assess the need for local production
of semi-processed products (fruit pulps, pastes and concentrates).
4.
Identify volume, prices and revenue
trends associated with the production and trade in intermediate
as well as final products.
5.
Methods
The strategy that was adopted for this
study embraced five distinct sets of activities. The first
set of activities entailed collection, collation and analysis
of information about production, trade and processing of fruits
and vegetables in the area from secondary sources and through
discussions with the key persons in the area and in Nairobi.
These were facilitated by visits to the libraries, the horticulture
Division of the Ministry of Agriculture and Rural development,
traders, processors, the Departments of Trade and Industry,
the HCDA and many others. This yielded information which guided
identification of gaps in information and the design of the
surveys.
Following Rapid Rural Appraisal procedures,
four surveys were carried out during the months of May and
June 2001. These were, the survey of fruits and vegetable
farmers, entities which trade in fruits and vegetables, intermediate
consumers of processed fruit and vegetable products, and,
small, medium and large scale processors of fruits and vegetables.
5.1
The survey of fruits and vegetables farmers
A survey of 35 fruits and vegetables farmers
was carried out in Kitui, Machakos Makueni and Districts.
Selection of participating farms was effected in two stages.
In stage one, areas within the four districts where growing
of fruits and vegetables is most intense, taking the variability
in production as well as socio-economic conditions in the
area and the need to represent this variation into consideration.
The second stage involved the actual selection of farmers
within the fruit and vegetable farming areas identified in
stage one. In each of the areas selected, field interviewers
identified rural access tracks branching off the main roads,
and selected every third fruits or vegetable farm and interviewed
the head of the household. Each field interviewer repeated
this procedure until his quota of farmers to be interviewed
was completed. A formal questionnaire had been drawn up and
pre-tested before being used in the survey.
5.2
Survey of fruits and vegetables traders
The survey of fruits and vegetable traders
was carried out during the months of May and June 2001. The
survey involved the interviewing of 40 small and medium scale
traders in Machakos, Nairobi, Kitui and Makueni areas. First,
the main markets in which fruits and vegetables are traded
in those areas were identified. Within each market, interviewers
selected every third fruit or vegetable trader, requested
an interview and if granted, applied the questionnaire.
5.3
Survey of intermediate consumers of the processed products
of fruits and vegetables
Various entities were classified as intermediate
consumers of processed products of fruits and vegetables if
they acquired these from identifiable sources for passing
on to final or other intermediate consumers. These entities
included shops, supermarkets and a variety of institutions.
Trading centres in Nairobi, Machakos, Kathiani, Kibwezi, Kitui
and Matuu areas were selected because they represent existing
and potential loci of the market for goods processed by Kamumo
Products. A total of 45 entities were selected. Interviewers
obtained information about trade in processed fruits and vegetables
products using a structured questionnaire. The survey of intermediate
consumers of fruits and vegetables processed products took
place during the months of May and June 2001.
5.4
Survey of small, medium and large-scale enterprises processing
fruits and vegetables
In a recent study of the fruit processing
sub-sector in Kenya (K-MAP 1994), 29 firms which process or
otherwise use intermediate inputs derived from fruits and
vegetables were identified. While more than half of the 29
firms are to be found in the city of Nairobi and its environs,
the remainder are located far outside the catchment area of
Kamumo products, in places such as Mombasa, Nakuru, Kisumu
and Eldoret.
Largely because of the small numbers of
firms that are involved in processing fruits and vegetables,
no attempt was made to apply formal sampling procedures for
this survey. In lieu of this, it was decided that the firms
which are located in the vicinity of Nairobi and Machakos
be approached and requested to supply the information that
was needed for this study. Nine of the firms obliged and supplied
information in varying degrees of completeness. Of the remainder,
some declined to participate citing the potentially sensitive
nature of information that was being sought, while others
were not able to release the relevant officers due to time
constraints. Respondents representing the nine firms which
agreed to participate were interviewed during the months of
May, June and July 2001. These interviews were guided by a
structured questionnaire.
6.
Availability of Fruits and Vegetables for processing
in Kenya and Ukambani
A
reliable supply raw materials of acceptable quality is a major
determinant of the viability of the processing industry. As
noted in the preceding sections, Kenyan farmers have committed
a sizeable hectarerage to production of fruits and vegetables.
In 1999, for example, 134,000 ha of prime land were planted
to fruits and 97,000 ha to vegetables. The leading commodities
by hectarage, volume and value were bananas, mangoes, citrus,
papaws and avocado (fruits) and kales, cabbage and tomatoes
(vegetables). This hectarage yielded 3,276,000 tons of fresh
produce. Out of this production, a small proportion (70,000
tons) was exported. The bulk the fruits and vegetables that
did not find its way into the export market was used by farm
families for subsistence. The remainder was sold to Kenyan
consumers through direct purchases from farms, retail outlets
or various other arrangements.
The
range of fruits and vegetables grown in the Ukambani area
is wide. Citrus, papaws, bananas, avocado and mangoes (fruits)
and tomatoes, cabbage and kales (vegetables) are the most
important fruits and vegetables commodities in the Ukambani
area. The hectarage of fruits and vegetables grown in four
districts of Eastern Province (Ukambani region) is shown in
Table 2a below. The contribution of this region to the national
fruit and vegetable production is shown in Table 2b. As shown
in Table 2c, the average fruit and vegetable yields within
the Ukambakani region is comparable and in some cases much
higher than the national yields. Thus, it is evident that
the Ukambani districts account for a significant proportion
of the Kenyan fruit and vegetable production. These districts
produce two thirds of guavas, half of papaws, two fifths of
citrus and one tenth of mangoes, avocado and passion fruit.
Machakos is the leading producer of fruits and vegetables.
Neighboring Makueni and Kitui districts are important producers
of papaws, bananas and mangoes. Some of the fruits and vegetables
were used as raw materials for production of shelf stable
products for the local as well as the export market. The need
to tap this huge potential through promotion of local industries
that add value to the farm produce is hereby strongly indicated.
Table 2a. Hectarage of fruits and vegetables
in four districts of Eastern Province (Ukambani region)
| |
Average
area under fruits and vegetable (ha)
|
|
Commodity
|
Kitui
|
Machakos
|
Makueni
|
Mwingi
|
Total
(ha)
|
|
Citrus
|
259.6
|
1973.4
|
336.6
|
71
|
2640.6
|
|
Papaws
|
54.4
|
2086.6
|
244.2
|
111.6
|
2496.8
|
|
Bananas
|
243.2
|
1767.4
|
390.2
|
67.2
|
2468
|
|
Mangoes
|
187.4
|
954.8
|
445.6
|
95.4
|
1683.2
|
|
Tomato
|
148.6
|
328.4
|
316.6
|
316.6
|
1110.2
|
|
Kales
|
159
|
326
|
170
|
51.2
|
706.2
|
|
Fbeans
|
280.2
|
293.6
|
|
|
573.8
|
|
Onions
|
70.8
|
243.8
|
80.4
|
33
|
428
|
|
Avocado
|
14.2
|
291.4
|
70.2
|
6.4
|
382.2
|
|
Pasfruit
|
3.2
|
251.2
|
9.6
|
1
|
265
|
|
Guavas
|
3.6
|
82.4
|
79.6
|
21.4
|
187
|
|
Cabbage
|
25.2
|
87.6
|
65
|
|
177.8
|
|
Karella
|
119
|
|
|
|
119
|
|
Carrots
|
1.2
|
|
|
|
1.2
|
|
Spinach
|
0.6
|
|
|
|
0.6
|
|
Total
|
1570.2
|
8686.6
|
2208
|
774.8
|
13239.6
|
Source:
Ministry of Agriculture and Rural Development, Nairobi.
Table 2b. Hectarage, volume, yield,
value and prices of fruits and vegetables in Kenya
| |
Hectarage
|
Volume
|
Yield
|
Value
|
Price
|
|
Commodity
|
(ha)
|
metric tons
|
Tons/ha
|
KShs
|
KShs/kg
|
|
Bananas
|
75286
|
1097673
|
14
|
4.59e+08
|
8
|
|
Kales
|
25966
|
351515
|
13.5
|
1.03e+08
|
5.85
|
|
Cabbage
|
19150
|
255189
|
13.3
|
75200266
|
5.89
|
|
Tomato
|
16338
|
260037
|
15.9
|
2.01e+08
|
15.4
|
|
Mangoes
|
15647
|
162322
|
10.37
|
78846665
|
9.7
|
|
Citrus
|
15460
|
151313
|
9.79
|
1.10e+08
|
14.5
|
|
Pineaple
|
11612
|
567362
|
48.9
|
1.26e+08
|
4.5
|
|
Papaws
|
6105
|
62777
|
10.28
|
32650430
|
10.4
|
|
Onions
|
5554
|
59688
|
10.75
|
61221188
|
20.4
|
|
Fbeans
|
5276
|
28220
|
5.3
|
33767965
|
23.9
|
|
Carrots
|
4467
|
42438
|
9.5
|
16957545
|
7.9
|
|
Avocado
|
3986
|
53671
|
13.46
|
30938267
|
11.5
|
|
Pasfruit
|
2366
|
23965
|
10.12
|
34648338
|
28.9
|
|
Guavas
|
383
|
2597
|
6.9
|
635000
|
4.89
|
Source:
Ministry of Agriculture and Rural Development, Nairobi.
Table 2c. Production and yields of
fruits and vegetables in four districts of Eastern Province
(Ukambani region)
| |
Average
production (tons)
|
Average
yield (tons/ha)
|
|
Commodity
|
Kitui
|
Machakos
|
Makueni
|
Mwingi
|
Total
|
Kitui
|
Machakos
|
Makueni
|
Mwingi
|
|
Citrus
|
2179.8
|
25133.6
|
3387
|
332.2
|
31,032.6
|
14
|
12.49
|
12.1
|
4.99
|
|
Pawpaws
|
524
|
24013
|
1639.2
|
924.8
|
27,101.0
|
3.71
|
11.51
|
7.94
|
8.03
|
|
Bananas
|
5384
|
12827.8
|
2071.6
|
270.6
|
20,554.0
|
34.8
|
7.27
|
3.18
|
2.81
|
|
Mangoes
|
2474
|
13291
|
3403.8
|
670.8
|
19,839.6
|
13.5
|
13.88
|
7.62
|
7.12
|
|
Tomato
|
3296
|
4687.2
|
1741.2
|
1741.2
|
11,465.6
|
21
|
14.24
|
4.68
|
4.68
|
|
Kales
|
4509.4
|
3007.2
|
824.8
|
171.4
|
8,512.8
|
26.3
|
9.2
|
4.89
|
3.11
|
|
Avocado
|
192.8
|
5686.6
|
366.8
|
24.4
|
6,270.6
|
13.7
|
19.48
|
4
|
2.47
|
|
Onions
|
1078
|
2805
|
351
|
153.6
|
4,387.6
|
11.7
|
11.4
|
4.27
|
4.8
|
|
Passion fruit
|
16
|
2863.6
|
67
|
2.4
|
2,949.0
|
1
|
11.39
|
3.25
|
1.2
|
|
French beans
|
1218
|
831.2
|
|
|
2,049.2
|
4.14
|
3.3
|
|
|
|
Guavas
|
21.6
|
910
|
476.2
|
156.4
|
1,564.2
|
1.2
|
11.05
|
2.55
|
5.5
|
|
Cabbage
|
96.2
|
790.6
|
266.6
|
|
1,153.4
|
1.3
|
8.71
|
4.4
|
|
|
Karella
|
435.2
|
|
|
|
435.2
|
3.79
|
|
|
|
|
Carrots
|
3.8
|
|
|
|
3.8
|
2.47
|
|
|
|
|
Spinach
|
1
|
|
|
|
1.0
|
0.33
|
|
|
|
|
Total
|
21430
|
96846.8
|
14595.2
|
4447.8
|
137319.6
|
|
|
|
|
Source:
Ministry of Agriculture and Rural Development, Nairobi.
7.
The Market for Fruits and Vegetables and Processed Products
A major purpose for the survey was to
identify the main players in the fruits and vegetables production,
trade and processing. Farmers, traders of fruits and vegetables,
processors and the final consumers were identified as the
major players in the sub-sector. Through the study, the entities
within the sub-sector were identified and their main attributes
characterized. Table 1 represents a summary of the characteristics
of the main players in the sub-sector of relevance to the
development of the market for fruits and vegetables in the
Ukambani area.
Table 3. Characteristics of the main
players in the fruit and vegetables sub-sector.
| |
Fruits
and vegetable farmers
|
Fruit
and vegetable traders
|
Processors
|
Intermediate
consumers
|
|
Gender
|
|
|
|
|
|
Male
|
83
|
20
|
78
|
60
|
|
Female
|
17
|
80
|
22
|
40
|
|
Total
|
100
|
100
|
100
|
100
|
|
Age
|
|
|
|
|
|
Years
|
44
|
40
|
37.8
|
36.2
|
|
Education
|
|
|
|
|
|
None
|
|
5
|
|
4
|
|
Primary
|
29
|
55
|
|
2
|
|
Secondary
|
46
|
37.5
|
11
|
58
|
|
College
|
9
|
|
33
|
16
|
|
University
|
14
|
|
56
|
7
|
| |
|
|
|
|
7.1
Gender
The results of the surveys highlighted
the significance of the gender factor in the sub-sector. Fruits
and vegetable farmers were predominantly male (83 per cent).
This result was not surprising, given that cash crops farming
in the area is a male dominated activity. The converse was
true for fruits and vegetables traders where the majority
(80 per cent) were female. Just under half (40 per cent) the
proprietors of the institutions, shops, supermarkets, retailers
and other outlets for the processed products of fruits and
vegetables were female. The leadership of the firms which
process fruits and vegetables was also male dominated.
7.2
Age
The findings of the study suggest that
fruits and vegetables farmers and traders in Ukambani
are relatively young. Average ages of farmers and traders
were 44 and 40 years respectively. Operators of processing
businesses as well as the outlets of finished products were
even younger (mean age was 36 and 38 years respectively.
7.3
Level of formal education
More than three-quarters of the managers of the firms
interviewed for this study had post-secondary education, and,
out of these, more than half (56 per cent) had university
education. Even the managers or proprietors of the supermarkets,
retail and other institutions that act as intermediate consumers
of processed fruits and vegetables products were well educated.
More than three-quarters had secondary school education and
or more. The managers and proprietors of enterprises which
carry out fruits and vegetables trade, on the other hand,
were the least educated. The majority (55 per cent) of the
fruits and vegetables traders interviewed for this study had
a minimum of primary school education. Another 37.5 per cent
had secondary school education. Although some farmers had
university education (14 per cent) and middle college education
(9 per cent), the majority (46 per cent) had secondary school
education and primary school education (29 percent).
Seasonality
Production
of all these commodities is characterized by seasonality.
The main season for citrus span the months of May, June, July
and August. Some farmers identified a minor season in the
months of October and November. Mangoes come into full production
in one major season spanning the months of January, February,
March and April. Pawpaw production was more evenly distributed
throughout the year with some element of peak season in March
and June.
Table
4. Major fruits and vegetables production seasons in Ukambani
region
|
Commodity
|
Jan
|
Feb
|
Mar
|
Apr
|
May
|
Jun
|
Jul
|
Aug
|
Sep
|
Oct
|
Nov
|
Dec
|
|
Pawpaw
|
|
|
X
|
|
|
X
|
|
|
|
|
|
|
|
Banana
|
|
|
X
|
|
|
X
|
|
|
|
|
|
|
|
Mango
|
|
|
X
|
|
|
|
|
|
|
|
|
|
|
Orange
|
|
|
|
|
|
|
X
|
|
|
|
|
|
|
Tangerine
|
|
|
|
|
|
|
X
|
|
|
|
|
|
|
Lime
|
|
|
|
|
|
|
X
|
|
|
|
|
|
|
Guava
|
|
|
|
|
|
|
|
X
|
|
|
|
|
|
Avocado
|
|
|
|
|
|
|
|
X
|
|
|
|
|
|
Governor plum
|
|
|
X
|
|
|
|
|
|
|
|
|
|
|
Passion
|
|
|
|
|
|
|
|
X
|
|
|
|
|
|
Tomato
|
|
|
X
|
|
|
|
|
X
|
|
|
|
|
|
Carrots
|
|
X
|
|
|
|
|
X
|
|
|
|
|
|
X
- Represents the peak months
Both the yields and quality of fruits
and vegetables depend on the climatic and soil conditions
and on crop management factors. These in turn determine prices
that producers receive and income derived from their fruits
and vegetables crops. The relationship between price and yield
level is generally inverse (the higher the average yield,
the lower the price to be expected. These can cause a number
of problems. Effective methods of storing the product and
prices improve and processing excess produce into shelf stable
product. The Horticultural Crops Development Authority (HCDA)
has recently established a storage facility for handling fresh
produce in Machakos town (Fig. 2).
Figure
2. The HCDA fruits
and vegetables handing facility in Machakos town
The
distribution of the harvests of the major fruits and vegetables
in the area as indicated by Table xx.xx above is such that
if processing is well scheduled, there can be continuous supply
of raw materials throughout the year. Shortfalls can be evened
out through purchases of fresh produce from areas in the
Coast and Western Kenya where harvesting periods are different.
Surplus production from Tanzania and Uganda is also sold on
the Nairobi market and can be accessed by Kamumo Products.
Some of the processing firms stated that they import fresh
produce from the East African Community member states and
beyond. Fresh produce is often supplemented with concentrates
and other ingredients purchased from suppliers in Nairobi.
The findings of this study provided evidence
that even at current levels, Ukambani farmers are producing
fruits and vegetables in quantities that are sufficient for
small, medium and large scale processors. The main commodities
are citrus, papaws, bananas, avocado and mangoes (fruits)
and tomatoes, cabbage and kales (vegetables).
Kamumo
Products' medium term target of raising processing capacity
from the present 0.5 tons to 5 tons per day is likely to be
met from its immediate vicinity. However, constraints such
as competition from exporters, inappropriate varieties (low
yields and poor quality), poor infrastructure, lack of investment
still remain. Policy interventions to improve in the transport,
storage and handling infrastructure, agronomic research to
improve yield as well as quality, farmer education, increased
support for input supply and marketing opportunities for producers
are needed.
8.
Processing of Fruits and Vegetables
Seasonality of production results into
large quantities of fruits and vegetables being brought to
the respective markets at the end of the growing season, and
the period following this with scarcity. Apart from the traditional
functions of increasing job opportunities, enterprises to
process fruits and vegetables into shelf stable products,
can help farmers achieve stability in prices they receive
and make the products available to consumers at reasonable
cost. A number of firms now undertake processing of fruits
and vegetables into a number of products. While a broad spectrum
of products could be processed in Kenya, only a few products
are made. KMAP (1994) listed 29 of the processors in various
categories who process fruits and vegetables in Kenya. Most
of these tended to be located in Nairobi, Nakuru, Kisumu,
Mombasa and in other major urban centres country-wide.
8.1
Fruits for processing
Fruits processed by these firms are shown
in Fig.3. The most frequently mentioned commodities were citrus,
bananas, papaws, plums and berries. The sources of these commodities
were varied. A significant proportion of the fresh produce
that was processed originated from the Ukambani area..
Fig.3.
Fresh fruits used by processing firms
8.2
Products made from Fruits and vegetables
The main products are canned fruits, sugar
preserves beverages and drinks. Some fresh produce is also
processed into fruit juices, juice concentrates, fruit nectars,
fruit drinks but many process fruit as a line among a diversity
of products.
Table 5. Volumes and prices of processed products made
from fruits and vegetables
|
Product
|
Mean (tons/year)
|
Mode
|
Price (KShs./kg)
|
|
Juice
|
30
|
30
|
17.5
|
|
Fruit concentrates
|
4
|
|
35
|
|
Jelly
|
35
|
|
23
|
|
Pies
|
6
|
|
24
|
|
Yogurt
|
37.8
|
25.4
|
30
|
|
Sweet mala
|
3.7
|
1.4
|
12.6
|
|
Sauce and tomato paste
|
30
|
3
|
27.7
|
|
Ketchup
|
.6
|
|
50
|
The nine fruit and vegetables processing
firms varied greatly in terms of essential characteristics.
The largest firms were based in Nairobi. None of the firms
were processing one product only. Going by the number of firms
producing a given product, fruit juice was the most commonly
processed product. Out of the nine firms visited, seven (77.8
per cent) were processing fruit into the various types of
juice. This was followed by Jam and marmalade (44.4 per cent)
and then tomato and chili sauce (33.3 per cent).
Table 6. Proportion of manufactures processing
various types of fruit and vegetables, annual production and
prices of the products.
|
Product
|
Processors
(per cent)
|
Production
(kg/year)
|
Prices
(KShs./kg)
|
|
Juices
|
77.8
|
13,395
|
30.0
|
|
Dry mangoes
|
11.0
|
2,000
|
|
|
Jam (and marmalade)
|
44.4
|
240,325
|
65.0
|
|
Sauce (tomato, chili)
|
33.3
|
330,000
|
51.45
|
|
Yogurt
|
11.1
|
46,800
|
|
|
Fruit pulp
|
11.1
|
|
|
8.3
Trends in traded volumes and prices of processed fruit and
vegetables products
The respondents of the fruit and vegetable
processors visited gave the general impression that trends
in both volumes produced and prices received for most of the
products were increasing. Respondents representing the firm
producing dried mangoes and the firm producing yogurt asserted
that volume trends were increasing, while the opinions of
those representing the firms processing jam, marmalade and
fruit juice were divided: One third stated that the trends
were increasing. The remaining two thirds were equally divided,
with 33 per cent stating that the trends were stagnant and
33 per cent stating that it was decreasing.
Table 7. Trends in traded volumes and
prices of processed fruit and vegetables products.
| |
Volume
trend (per cent)
|
Price
trend (per cent)
|
|
Product
|
Increasing
|
Stagnant
|
Decreasing
|
Increasing
|
Stagnant
|
Decreasing
|
|
Juices
|
44.4
|
44.4
|
22.2
|
55.0
|
|
|
|
Dried mangoes
|
100.0
|
|
|
|
|
100.0
|
|
Jam and marmalade
|
33.3
|
33.3
|
33.3
|
75.0
|
25.0
|
|
|
Yogurt
|
100.0
|
|
|
100.0
|
|
|
|
Tomato and chili sauce
|
33.3
|
|
66.7
|
100.0
|
|
|
8.4
Transportation of Fruits and vegetables products
The majority of the managers of the firms
that participated in this survey (80 per cent) own transport
facilities. More than half of the firms have contractual arrangements
with suppliers of raw materials. Lack of adequate supplies,
wastage, seasonality and transport were the major constraints.
Others have several types of arrangements such as weekly and
monthly payments and payment on demand.
Most of the firms visited operate their
own transport (78 per cent). Just under half (44.4 per cent)
deliver their products to their clients. Moreover, nearly
all have contractual arrangements with the clients. Some orders
are delivered on demand (11 per cent) while others (33 per
cent) have term contracts to supply on either weekly, fortnightly
or quarterly. Some, (22 per cent) operate on the basis of
cash on delivery. The buyers of the products are located in
Meru, Nairobi, Nyeri, Thika, Isebania, Migori, and Taveta
and in many rural areas.
8.5
Sources of fruits and Vegetables
A variety of horticultural produce are
processed into the products just described. The fruits and
vegetables used are obtained from a number of sources. Some
of these fruits and vegetables are supplied by individual
farmers, while others source from local markets such as Gikomba
and Wakulima market. Some of the fruits and vegetables are
obtained from as far away as Tanzania. However, the bulk of
fruits and vegetables processed are obtained from Machakos,
Njoro, and from the Coast and Central Provinces. The findings
regarding the fruits and vegetables processed are detailed
in Table 7.
Table 8. Sources, quantity, prices
and uses of some unprocessed fruits
|
Product
|
Sources
|
Main use
|
Price (KShs./kg)
|
Average quantity (kg)
|
|
Orange
|
Farmers, Machakos, Tanzania, South
Africa
|
Juice, marmalade
|
8.0-49.0
|
58,000
|
|
Tangerines
|
|
|
35.0
|
400
|
|
Papaw
|
Eastern Province
|
|
|
35,000
|
|
Bananas
|
Nyanza Province
|
|
5.9
|
|
|
Grape fruits
|
Farmers
|
|
10.0-15.0
|
3,700
|
|
Mangoes
|
Farmers, Eastern Province
|
|
4.0-12.0
|
37,800
|
|
Pineaple
|
Farmers, Thika, Mombasa
|
Juice, jam
|
6.0-8.0
|
3,700
|
|
Governor plums
|
|
Jam
|
|
50,000
|
|
Guava
|
Own farm, Machakos
|
Jam
|
3.0-6.0
|
|
|
Passion fruits
|
Farmers, Embu, Meru, Thika, Nairobi
|
Juice, passion fruit
|
12.0-35.0
|
70,130
|
|
Berries
|
Farmers, Coast Province
|
|
10.0-16.0
|
10,000
|
9.
Intermediate Consumers of Processed Products Made from Fruits
and Vegetables in Ukambani
Some
12 products were identified by all the classes of intermediate
consumer as commanding a significant proportion of the market
for processed products made from fruits and vegetables in
the Ukambani area. These were: juice, fruit concentrates,
jam, jelly, ice cream, pies, yogurt, sweet mala, tomato sauce,
tomato paste, tomato ketchup and chutney. It was frequently
observed that there is considerable public demand for these
products. Intermediate consumers included super markets, retailers
and institutions. These stocked varying quantities of one
or more of the 12 products (Table 8). The various categories
of consumers obtained the products from the intermediate consumers
through purchase or through other arrangements.
Table 9. Quantities of processed fruit and vegetable
products stocked per year by intermediate consumers.
|
Product
|
Quantities
stocked (kg/litre per year)
|
| |
Highest
|
Lowest
|
| |
Mean
|
Mode
|
Mean
|
Mode
|
|
Fruit juice (lts)
|
11,965
|
360
|
2,358
|
144
|
|
Ice cream (lts)
|
1,420
|
1000
|
941
|
60
|
|
Yogurt (lts)
|
1,319
|
864
|
1,158
|
800
|
|
Sweet mala (lts)
|
5,400
|
3,151
|
3,000
|
3,000
|
|
Tomato/chili sauce (lts)
|
3,708
|
691
|
1,152
|
1,152
|
|
Tomato paste (lts)
|
2,211
|
1,500
|
1,780
|
1,500
|
Inquiry
about the reasons for stocking intermediate products such
as tomato paste and fruit concentrates produced three responses.
First reason was due to unavailability of the commodities
locally. Second, was that the stockists of these commodities
were appointed agents of foreign monopolistic firms. The
third reason was to even out seasonal variations in the quantities
and prices of the material concerned.
Processed
products made from fruits and vegetables reach final consumers
through a variety of business and other institutional arrangements.
Managers or proprietors of seven types of business or institution
were interviewed for this study. Some characteristics of
the businesses represented by the respondents are listed in
Table 9.
Most of the businesses have been trading
for the last three years (range 1-82 years), suggesting a
fairly rapid rate of entry following the market liberalization
policy by the government of Kenya. Total declared value of
assets ranged from KShs. 15,000 to 12,000,000. Mean value
assets was KShs 2,500,000. The largest firms employed up to
100 employees while the smallest one employed only one person.
Average number of employees was 3.
Table 10. Characteristics of the business
dealing with fruit and vegetables processed products
| |
Mean
|
Median
|
Mode
|
Minimum
|
Maximum
|
|
Value of assents (KShs. '000)
|
2,877
|
500
|
1,000
|
15
|
12,000
|
|
Total work force (persons)
|
13.3
|
4.0
|
4.0
|
1.0
|
100.00
|
|
Duration in business (years)
|
8.9
|
5.0
|
3.0
|
1.0
|
82.0
|
The
inquiry covered 12 products: juice, fruit concentrates, jam,
jelly, ice cream, pies, yogurt, sweet mala, tomato sauce,
tomato paste, tomato ketchup and chutney. These are the products
for which there is an increasing demand (see Fig. 4) and
this prompts importation and stocking of the same by intermediate
consumers such as super markets, retailers, e.t.c.
Going by the observations and responses
offered by respondents from these businesses, fruit concentrates
and tomato paste were not stocked by many businesses because
most of these are monopolized imported by a few businesses
whom either directly import in bulk (which many SME businesses
cannot afford) or process just enough to sustain their processing
needs
Fig. 4. Growth trends in intermediate
consumers
10. Conclusions and Recommendations
The
results of the study confirmed that farmers in the area in the
immediate vicinity of where Kamumo Products produce high volumes
of fruits and vegetables, notably, citrus, bananas, mangoes,
avocado and guavas, (fruits) and tomatoes, brasicas and onions
(vegetables). Most farmers interviewed indicated that production,
price and revenue trends for these commodities were increasing.
However, harvesting time for these commodities is confined to
within short periods in the year. There is also increasing competition
from producers in neighboring (e.g., Tanzania and Uganda) and
distant countries (e.g., South Africa, and Egypt) whose produce
now reaches the Kenyan market sometimes at unreasonably subsidized
prices. Apart from the 10-20 per cent wastage that takes place
(cf. Food security), seasonal price fractuations results in
farmers' lowered incomes leading to rural poverty and in some
cases rural-urban migration, which further undermines agricultural
productivity in the region with dire consequences on the national
economy!
Several
firms (e.g., Kamumo Products) have set up enterprises, which
acquire fresh fruits and vegetables for processing into shelf
stable products. Many of these are located in Nairobi and
its environs and beyond. Kamumo Products and Matinyani Multi-purpose
Women Group in Kitui (about 130 Km from Machakos town) are
the only two micro-enterprises located in the Ukambani area
that do processing of fruits and vegetables. However, the
Women Group only deals with dried mango processing. There
is thus a real and pressing need to address the issue of processing
the bountiful fruits and vegetables into shelf-stable intermediate
and/or final household consumer goods. The major intermediate
products from fruits and vegetables of immediate concern include
fruit juice concentrates and tomato paste- this last product
is only made by one company in Kenya which is situated about
250 Km from Nairobi.
The
study showed that there is substantial demand for finished
products of fruits and vegetables, notably, fruit juices,
jam and marmalade and tomato and chili sauce. This demand
is currently satisfied by processors of fruits and vegetables
who are located outside the Ukambani Districts. Such processors
used significant amounts of imported raw materials for processing
(fruit juice concentrates and tomato paste - mainly).
The Ukambani Districts are major producers
of tomatoes, citrus, avocado, guavas and bananas in Kenya.
Production of these commodities however, comes under adverse
influence of seasonality. Harvesting takes place over short
periods which are followed by periods of scarcity and high
prices. The findings of the study suggest that at harvest
time about 10 -20% of the fresh produce harvested goes to
waste because of lack of marketing opportunities.
There
is need to establish a mechanism for processing this `surplus
production' which otherwise goes to waste into shelf stable
products including fruit concentrates, pastes, etc. These
could be further processed into final products, demand for
which the survey results have shown, is increasing. The demand
emanates from the general public (domestic/households and
micro to medium-scale food processors in Kenya and some neighboring
countries), and from institutions such as hospitals, and schools
(including school-feeding programs).
This
survey indicated that production of preserved fruits and vegetables
(particularly the very perishable tomato) was insignificant
within the region. In particular, Kamumo Products sources
its raw materials for processing from local farmers through
various arrangements and sometimes uses some imported intermediate
products (mainly tomato paste and fruit juice concentrate)
imported from as far away as South Africa and Egypt. This
is a very sorry state of affairs taking into account the huge
potential of the Ukambani region to produce and supply
the needed raw materials!
In
view of the above, it is recommended that local production,
processing and marketing of fruits anf vegetables within the
Ukambani region be given adequate technical and financial
support. This will reduce wastage and guarantee higher returns
to the farmer, reduce rural poverty through employment creation,
curb rural-urban migration which undermines agricultural productivity
socio-economical development.
11.
References
Ministry of Agriculture. 2000. `An overview
of market price trends of fruits and vegetables in Kenya 1994-1999.'
Marketing Information Branch. Ministry of Agriculture and
Rural Development. Nairobi, Kenya.
K-MAP. 1994. Preliminary analysis of the
fruit processing sub-sector in Kenya. A study by Kenya Management
Assistance Program (K_MAP) funded by ILO/FIT Project, Geneva,
Switzerland.
Mungai, J.K. 2000. `Processing of fruits
and vegetables in Kenya. Miscellaneous monograph, Market Information
Branch, Ministry of Agriculture.
Republic of Kenya. Sessional Paper No.2
of 1994 on National Food Policy. April 1994.
Akumu, W. 2001. Industry says no to new
law: horticulture players argue proposed bill will strangle
private enterprise. Daily Nation, September 7, 2001.
|